Products / Inspection Software
The software behind every Waywiser inspection system.
One software platform for 2D surface inspection, 3D dimensional measurement and combined inspection systems. Teach the system using a single reference part. Automated inspection, documented decisions and full traceability - without specialist personnel.
The Platform
One software foundation for all inspection tasks.
Waywiser inspection software is the operational core behind every inspection system we deploy.
It manages teach-in, calibration, AI-driven inspection, OK/NOK classification, sorting, traceability and data export - across 2D surface inspection, 3D dimensional measurement and combined inspection systems. Regardless of sensor configuration - single camera, multi-sensor setups or combined 2D + 3D inspection - the software platform remains the same. Only the sensor configuration and measurement scope change, adapted to the production requirements of each application.
Consistent inspection logic
Teach-in, inspection, classification and traceability follow one workflow - regardless of sensor configuration.
2D, 3D or combined inspection
The platform runs surface inspection, dimensional measurement or both within a single inspection cycle - producing one inspection decision per part.
Configurable per application
Tolerances, inspection parameters and sensor setups are configured per part type and customer requirement.
Edge processing, no cloud dependency
All AI processing runs locally on the inspection system. No external servers, no cloud dependency and no added latency.
System Setup
Production-ready inspection from a single reference part.
The system learns the normal appearance and geometry from a single OK reference part. No defect libraries, annotated datasets or manual feature programming are required. Teach-in and calibration run automatically, enabling fast deployment directly on the production floor.
Single-reference configuration
Place one OK reference part. The system automatically learns the expected appearance and geometry.
Automatic teach-in and calibration
Camera parameters, lighting and inspection settings configure themselves. No vision-system specialist required.
Detects deviations from the learned reference
Any deviation from the learned reference is flagged automatically - including defect types not explicitly defined beforehand.
Production Decision
Turning inspection data into production decisions.
The inspection software evaluates results, classifies parts as OK/NOK, controls sorting and records every inspection for full production traceability.
OK/NOK classification
Each part is automatically classified as OK or NOK based on its deviation from the learned reference. No operator judgement required.
AI heatmap visualization
A visual heatmap highlights exactly where and how a part deviates from the reference. Operators can instantly understand the reason for each decision.
Automated part sorting
Inspection results trigger automated sorting. OK parts continue in the process, while NOK parts are automatically separated via line control integration.
Full traceability
Every part's image, heatmap, inspection result and decision are stored with a timestamp. Inspection data can be exported to CSV, databases or MES/ERP systems.
Inspection Workflow
Teach once. Inspect continuously. Decide automatically.
Configure from a single reference part
Place one OK reference part. The system learns the expected appearance and geometry automatically - no defect samples, annotation or specialist setup required.
Inspect every part in real time
During production, each part is compared against the learned reference model. Deviations are detected and quantified instantly.
Classify and sort autonomously
The software makes OK/NOK decisions based on configured tolerances. Sorting is triggered automatically - no operator intervention per part.
Record and integrate inspection data
Inspection results - images, heatmaps, measurements and classification - are recorded and exportable to CSV, database, MES or ERP systems.
Production Usability
Designed for production teams, not AI specialists.
The system is designed for daily operation on the production floor. Setup, changeover and operation require no vision-system expertise - the software handles the complexity.
Fast setup and reference teach-in
New part types are configured from a single reference part - no programming, manual calibration or external integrator required.
Quick changeover between parts
Stored inspection recipes allow instant switching between part types. Tolerances, parameters and sensor settings are saved per recipe.
Operator-focused interface
The interface displays the information production teams need: inspection status, pass/fail results and clear exception alerts.
Monitor results, not every part
Operators oversee production quality through dashboards and exception logs. The system inspects autonomously - intervention is only required when deviations occur.
Traceability
Inspection data your production team can rely on.
Every inspection produces a documented, traceable quality record. Inspection data integrates directly into your existing quality systems.
- Deviation heatmaps for every inspected part
- Documented OK/NOK classification
- Full inspection image archive
- Per-dimension measurement results (3D)
- Recipe management for part changeover
- CSV and database export options
- MES / ERP integration
- Documented outputs for quality audits
Documented inspection decisions
Every OK/NOK classification is recorded with the original image, heatmap, measurements and timestamp - ready for audits and quality documentation.
Recipe-based part management
Each part type has its own inspection recipe containing tolerances, parameters and sensor configuration. Changeover between parts takes seconds.
Direct integration into your systems
Inspection results can be exported to CSV, stored in databases or integrated directly with MES and ERP systems.
Designed for continuous process improvement
Inspection data over time reveals trends, recurring defect patterns and tolerance drift - enabling proactive quality management.
Explore Waywiser for your inspection workflow.
Tell us about your inspection requirements and production setup. Our team will demonstrate how Waywiser integrates into your inspection workflow and quality systems.
Contact Sales