Products / 2D Surface Inspection
Surface inspection that deploys from one reference part.
AI-based 2D inspection designed for real production environments. Teach the system with one reference part — no datasets, no specialist personnel. Inspection decisions at production speed.
The Problem
Surface defects create hidden production costs
Surface defects that reach downstream assembly or customers create more than rejects — they lead to recalls, complaints and reputational damage. Manual visual inspection cannot keep pace with modern production and skilled operators are increasingly difficult to find.
Escaped defects are expensive
A single surface defect in a safety-critical part creates liability, sorting actions, and customer escalations.
Skilled personnel is scarce
Trained inspection operators are increasingly difficult to hire and retain in modern production environments.
Manual inspection doesn't scale
Human visual inspection is slow, inconsistent, and limited to what the eye can catch under time pressure.
Production speed creates pressure
Modern production lines require fast throughput while maintaining reliable surface inspection.
How It Works
One good part. That's the entire setup.
Waywiser 2D inspection does not require defect samples, annotated image datasets or specialist programming. Place one good reference part and the system handles everything else automatically.
Place one good reference part
No defect library, no image dataset, no manual feature programming. The system learns what a good part looks like from a single OK reference.
Automatic teach-in and calibration
Camera angles, lighting and inspection parameters configure themselves automatically. No vision-system specialist required.
Ready for production
The system inspects every part against the learned reference at production speed. Deviations trigger automatic OK/NOK decisions, parts are sorted and inspection results are logged for full traceability.
Detection Scope
What 2D surface inspection catches.
The system learns the visual baseline of a reference part and detects any deviation from that standard at production speed.
- Scratches and surface marks
- Dents and deformations
- Coating and plating defects
- Contamination and foreign particles
- Surface deviations from reference
- Missing or deformed features
- Cracks and chipping
- Visual anomalies across part surface
Inspection results
Inspection that drives production decisions
2D inspection does more than detect defects. It classifies parts, triggers sorting and records every inspection result.
OK / NOK classification
Each part is automatically classified as OK or NOK based on its deviation from the learned reference. No operator judgement required.
AI heatmap visualization
A visual heatmap highlights exactly where and how a part deviates from the reference. Operators can instantly understand the reason for each decision.
Automated part sorting
Inspection results trigger automated sorting. OK parts continue in the process, while NOK parts are automatically separated via line control integration.
Full traceability
Every part’s image, heatmap, inspection result and decision are stored with a timestamp. Inspection data can be exported to CSV, databases or MES/ERP systems.
Deployment
Configured for your production reality.
Waywiser inspection systems adapt to your part type, throughput requirements and production environment.
Compact stand-alone inspection cells
Self-contained inspection stations designed for fast deployment and independent operation with minimal infrastructure.
Custom part feeding integration
Systems integrate with existing feeding solutions such as bowl feeders, conveyors or robotic handling. Configured for your part geometry and production flow.
Integrated production environments
2D inspection integrated into automated production lines with direct line control, sorting integration and connectivity to MES and ERP systems.
All deployment configurations run on the same Waywiser inspection software and AI platform.
Operator Experience
What your team actually sees.
Visual defect localization
AI-generated heatmaps highlight exactly where a part deviates from the learned reference. Operators immediately understand the reason for each decision.
Documented decisions
Every OK/NOK decision is stored with the original image, heatmap and timestamp for full traceability and audit readiness.
Operators focus on exceptions, not every part
The system makes inspection decisions at production speed. Operators monitor results and handle exceptions — reducing the need for manual inspection.
See how Waywiser 2D surface inspection fits into your production
Tell us about your part type, throughput and inspection requirements. We will show you exactly how Waywiser 2D inspection integrates into your production environment.
Contact Sales